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Materials & Semi-finished Products
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Befestigungslager
A New Product appears Do you have a product idea? We can help you implement it! From the very beginning Miraplast has been a reliable partner for technical solutions. The lean structure of our family business creates high flexibility and enables the quick realization of client requests. We support our customers from the start of a product idea, sometimes starting from just a simple sketch. Developing plastic-component solutions together, we take over the tool manufacturing, and ensure the mass production of parts. We have won our customers this way from many different industries. In the beginning it was simple components for the lamp industry. Over the years, close cooperation with designers yielded further products and solutions for high-quality POS systems. Close and longstanding collaboration makes us a major development partner and manufacturer of fastening technology products. Finally, our increasing involvement in tool design and construction has led to customers in the automotive industry, for which we produce parts and components for headlights, cable routing and seatbelts.
Manufacturer: Miraplast Kunststoffverarbeitungs Ges.m.b.H.
Plastics
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Flexible foam systems
Foam parts with an elastic structure and adjustable resetting properties.• Water/carbon dioxide used as blowing agent• Elastic and viscoelastic foam systems• Filled foam systems• Color adjustments possible in respinse to specific requirementsMain fields of use:• Automotive industry (seat components, damping parts, etc.)• Furniture• Medical engineering• Leisure productsTechical characteristics:• Direct foam backing of textile and surface materials• Low-emission, low-odorMechanical characteristics:• Bulk density [kg/m³] 35 – 100• Compressive strength [kPa] 1.2 – 30• Tensile strength [kPa] 50 – 400• Ultimate elongation[%] 50 – 250• Permanent set[%] 2 –15Processing:• Machine processing on high- and low-pressure equipment• Open/closed processing possible• Heated/unheated tools• Adjustable reaction times• Mold removal times between 1.5 and 10 minutesDelivery units:• Disposable barrels• Containers• Tank truck• Other delivery units upon request
Manufacturer: Otto Bock Schaumstoffwerke GmbH
Plastic Foam
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Integral skin foams systems
Foam parts consisting of a highly resilient, tear-resistant skin and a softer cellular core.• Available with various blowing agents• (water/carbon dioxide, R 134a, R 24fa, R 365mfc, n-petane) Color adjustments possible in response to specific requirementsMain fields of use:• Automotive (steering wheels, gearshift knobs, etc.)• Furniture (armrests, paddings, etc.)• Medical engineering• Consumer goods industryTechnical characteristics:• Good weathering and aging resistance• Low-emission, low-odorMechanical characteristics:• Bulk density[kg/m³] 150 – 800• Hardness[Shore A] 20 – 90• Tensile strength [kPa] 300 – 5,000• Ultimate elongation [%] 50 – 300• Permanent set [%] 5-15Processing:• Machine processing on high- and low-pressure equipment• Open/closed processing possible• Heated/unheated tools• Adjustable reaction times• Mold removal times between 1 and 10 minutesDelivery units:• Disposable barrels• Containers• Tank truck• Other delivery units upon request
Manufacturer: Otto Bock Schaumstoffwerke GmbH
Plastic Foam
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Polyurethane polyester foams
Technical characteristics:• Specific gravity currently ranges from 18 to 75 kg/m³.• Foaming width between approx. 980 to 2,080 millimeters• Delivery options: short slabs, blocks, sheets, cuts, profile/contour parts• Slab lengths of 60 and 120 meters• Flame, adhesive, or power lamination, hot melt, etc. possible• Low fogging/low-emission• Falme-retardant materials in accordance with MVSS 302• Semi-hard/semi-rigid• filter foam, reticulatedMain fields of use:• Automotive, construction, household goods, shoe manufacturing, packaging, sound and vibration proofing, loudspeakers
Manufacturer: Otto Bock Schaumstoffwerke GmbH
Plastic Foam
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Polyurethane polyether foams
Technical characteristics:• Specific gravity currently ranges from 15 to 75 kg/m³• Foaming width between approx. 1,400 - 2,300 millimeters• Delivery options: short labs, blocks, sheet, cuts, profile/contour parts• Slab lengths of 60 and 120 meters• Flame, adhesive, or powder lamination, holt melt, etc. possible• Low-emission foams• HR cold foams/comfort foams• flame-retardant materials in accordance with MVSS 302Main fields of use:• Automotive, upholstered furniture, mattresses
Manufacturer: Otto Bock Schaumstoffwerke GmbH
Plastic Foam
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Visco-elastic Flexible Foam Systems
Foam parts with adjustable resetting properties to create defined pressure distribution.• Visco-elastic characteristics and adjustable specific gravity• Water-based blowing agent (without volatile hydrocarbons or halogenated blowing agents)• Flame retardant systems• Color adjustments possible in response to specific requirementsMain fields of use:• Medical and othopedic engineering (anti-decubitus-supply)• Pillows and mattresses• Leisure productsTechnical properties:• Low-emission, low-odor (well-suited for pillows)• Direct foam backing of textile and surface materials• Flame retardants upon requestMechanical characteristics:• Bulk density [kg/m³] 50 – 100• Compressive strength [kPa] 1.0 – 30 (temperature-dependent)• Hysteresis-loss [%] 45 – 65 (temperature-dependent)• Tensile strength [kPa] 55 – 160• Ultimate elongation [%] 100 – 180• Compression set at 75 % compression [%] 1– 8• Ball rebound with 4.5 g ball [%] 2 – 8Processing:• Machine processing on high- and low-pressure equipment• Open/closed processing possible• Heated tools from 50 – 60 °C• Adjustable reaction times• Mold removal times between 3 and 10 minutesDelivery units:• Disposable barrels• Containers• Other delivery units upon request
Manufacturer: Otto Bock Schaumstoffwerke GmbH
Plastic Foam
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