Kay Jay Forgings Pvt. Ltd.

Contact details

  • E-2, Phase-I, Focal Point
  • 141010 Ludhiana, Punjab
  • India

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About Us

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KAY JAY Group of companies is a global provider of Forged, Machined & Precision Sheet Metal components for automotive sector. It was established in the year 1988 in Ludhiana to meet the growing needs of the market and produce high quality products. The company believes in satisfying customer by providing Timely Delivery of Quality Products and is committed to Comply with Customers Requirements & Continually Improve the Effectiveness of the Quality Management System. The four plants are situated in the industrial city of Ludhiana (Punjab) & one plant at HOSUR (TAMILNADU). Plants hum with totally modernistic equipment heralding the future in technology in the field of forging Machining & Sheet Metal Work. It has complete in house facilities to perform the different function of Manufacturing, Processing, Machining, Heat Treatment and testing. With annual sales exceeding worth 50 million USD, company offers a wide range of products comprising of Forged & Machined Components such as Crank Shafts, Connecting Rods, Steering Brackets, Gear Blanks, Lever Kick Starter Assemblies and Precision sheet metal components such as Brake Pedals, Gear Shifters, Fuel tank, Body Parts, Tool box, etc. for Domestic market & Steering components such as Pinch Bolt, Lower shaft clamp, Offset Gear, Pin & Shaft & Steering Column Yokes for Overseas market.

To ensure quality improvement every day, educations and training is imparted to the staff. This dedication has borne has fruition as the company is certified with ISO/TS 16949: 2009 from M/s TUV Rheinland Group. Company is also certified with EMS ISO 14001 for Environmental preservation. Company’s innovative use technology empowers individuals to make informed decisions and delivers the flexibility that allows dynamic organization to manage constant change. KAY JAY Forgings, as each day delivers tremendous results and inspires further growth, the company stands at threshold of the future in the industry, poised to go head.

The company feels very proud to have M/s TVS Motor Company Ltd, M/s Hero Moto Corp Ltd., M/s Robert Bosch Automotive – USA, France & China, M/s Royal Enfield Ltd., M/s NSK Steering Systems, M/s Bajaj Sons Ltd., M/s Roop Automotives Ltd. M/s Narasipur Auto Components. Pvt. Ltd., M/s Rajsriay Auto, M/s IM Gears Pvt. Ltd., M/s Onassis Auto Limited. M/s Sandhar Automach, M/s ASK Automotive Pvt. Ltd. M/s Micro Turners., as their prestigious buyers of the company’s  impressive product line.

Range of services

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CAD/CAM

Kay Jay offers end-to-end solutions to its global customers, based on its extensive technology, product design and product development expertise. The engineering centre processes are well-designed to adopt best practices and technology, and to continuously improve upon them to meet the growing challenges. This facility includes high precision CNC, EDM, wire cut and high speed machines for machining of Tool and Dies. D-Form simulation software also available for the forging.

 

FORGING

Over the years KAY JAY has created world-class capacities and capabilities. Our forging facilities consist of over 12 Drop Hammers ranging from 01 Ton to 02 Ton, 06 Forging Presses lines ranging from 500 Ton to 1600 Ton, Screw Forging, Friction Forging etc. All forging lines are highly flexible, which gives the company the inherent advantage to simultaneously meet different customer demands and optimize capacity utilization.

 

HEAT TREATMENT

Our in-house Heat Treat Capabilities enhance the total control over the manufacture of quality forgings. The facility is capable of most of the required operations for our in house production, and has performed various requirements for specific heat treat needs for our customer base and specific industry requirements. The Finishing Shop has Shot Blasting Machines, Coining and Painting facilities.

 

MACHINING

Our machining facilities are world-class and comparable to the best in the industry. Over the years, we have acquired skills to build our own special purpose machinery such as CNC vertical turning, CNC drilling machine, CNC horizontal turning and CNC turning machine for specific needs. 

 

TESTING FACILITIES

The facility is supported by well-equipped and modern Tool Room, Standard Room, Metallurgical Lab and Design & Process facilities. And added to these are our flawless Inspection and Testing facilities that further take manufacturing standards to levels of excellence.

Product

CONNECTING ROD

The Connecting Rod is the part of an engine that connects the piston to the Crankshaft.

Kay Jay Forgings Pvt. Ltd. E-2, Phase-I, Focal Point 141010 Ludhiana, Punjab India +91 161/4687000 jsbirdi@kayjayforgings.com

Product

BRACKETS

    Brackets are used in Front Suspension and Steering Shafts in 2-wheelers and are commonly...

Kay Jay Forgings Pvt. Ltd. E-2, Phase-I, Focal Point 141010 Ludhiana, Punjab India +91 161/4687000 jsbirdi@kayjayforgings.com

Product

KICK LEVER ASSEMBLY

The Kick Lever/Starter is a shaft which has to be 'kicked' to start the engine and is capable of...

Kay Jay Forgings Pvt. Ltd. E-2, Phase-I, Focal Point 141010 Ludhiana, Punjab India +91 161/4687000 jsbirdi@kayjayforgings.com

Product

STEERING COLUMN YOKES

Steering Column Yokes are pre-machined components widely used as constant velocityjoints in both...

Kay Jay Forgings Pvt. Ltd. E-2, Phase-I, Focal Point 141010 Ludhiana, Punjab India +91 161/4687000 jsbirdi@kayjayforgings.com

Product

CRANKSHAFT

The Crankshaft is the part of an engine that translates reciprocating linear piston motion into...

Kay Jay Forgings Pvt. Ltd. E-2, Phase-I, Focal Point 141010 Ludhiana, Punjab India +91 161/4687000 jsbirdi@kayjayforgings.com

Exhibitor at the following trade fair

Automechanika 2016

13.09.2016 - 17.09.2016 Hall: 1.2 Stand: G 31