13.03.2016 - 18.03.2016 — Hall: 4.0 Stand: D 66
leading specialist supplier for optical components and systems made of plastic
polyoptics GmbH is a leading specialist supplier for the development and manufacture of customer-specific optical components and systems made of plastic. At our company headquarters in Cleves, Germany, our customers have the entire value chain in a one-stop shop – from optical design to automated series production.
To develop and manufacture optics made of plastic polyoptics GmbH has a lot of experience and modern machinery. Injection molding machines with clamping forces of up to 800 tons enable to manufacture large scale LED lens optics with lengths greater than 600 mm. The fully equipped tool shop with modern precision machines enables to manufacture injection molding tools including high-precision tool inserts with optical precision grades.
Our customers include leading national and international companies in medical technology, the lighting industry, sensors and consumer electronics. Continuous optimization and innovation secure us a knowledge advantage, so we can provide appropriate solutions for increasing demands in the future.
The polyoptics GmbH offers the entire value chain from optical engineering to automated series production.
The expertise of polyoptics GmbH includes the following services:
product definition (optical engineering)
product development (ultra-precision molds)
process validation (quality assurance)
series production (automated series production & assembly)
The product definition (optical engineering) includes the requirements of the plastic optics. Feasibility studies, material requirements but also the definitions of manufacturing aspects such as tooling aspects (cold or hot runner technology, defining the mold cavities) are contents of this process.
Product development includes the design and manufacture of injection molding tools. Especially the production of tool inserts using precision-diamond-machining is a specialty of polyoptics GmbH.
polyoptics GmbH offers different technologies to manufacture prototypes. Popular technologies are the production of a prototype tool or the production of prototypes using an ultra-precision-diamond machining. All technologies have in common that the prototypes can be excellent used for first functional tests.
The process validation (quality assurance) involves the production and process release. polyoptics GmbH manufactures so called zero series using with different parameters for photometric measurement tests.
For series production polyoptics GmbH uses plastic injection-molding-machines with clamping forces up to 800 tons. Controlled climate facilities and innovative automation guarantee an exact reproduction of the plastic optics and thus a stable series production process.
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